16-cavity mold moulding, 64 pcs lifters

 








Four Lifters Per Part, Sixty-Four in Total: How We Multiplied Production Efficiency by 8X

this project for a client perfectly illustrates our commitment to engineering innovation that delivers tangible results. The part in question required four lifters (angled ejectors) per unit to form its complex undercuts. For high-volume production, this meant a significant challenge: a 16-cavity mold would require a total of 64 precision lifters to function in perfect synchrony.

The customer’s original supplier was concerned about product sticking to the lifters, so they designed a 4-cavity mold with a “slide + lifter” structure. However, after the customer watched the production video of our automatic elastic shoelace buckle accessory mold, recognizing our proven capability, the client confidently approved our proposal for a completely new mold design.

The results exceeded expectations:

  • Production Efficiency Multiplied by 8: Our new 16-cavity mold produces eight times the output per cycle compared to the old 4-cavity design.

  • Cycle Time Halved: Through optimized cooling and ejection design, we reduced the molding cycle time by 50%.

This translated into substantial cost savings and a drastically shortened delivery timeline for our client, solidifying a partnership built on technical confidence and superior results.

At HKY Technik, we see engineering challenges as opportunities to push the boundaries of efficiency. Our expertise in high-cavitation molds with complex ejection systems directly empowers our clients to compete more effectively in the market.

Ready to transform your production efficiency? Contact us to explore how our mold-making expertise can benefit your project.

Visit our main site to discover more success stories and capabilities: https://www.hky-technik.com/


#PrecisionLifters #CustomInjectionMold #HighEfficiencyMolding #CostSavingMold #ShoelaceBuckleMold #HUAKAIYUTECH


Best regards,
Maggie

ShenZhen HuaKaiYu Technology Co, Ltd. 

Mobile / Whatsapp/ Wechat /Teams :0086 15920030230
E-mail: sales@hky-technik.com


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