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Showing posts from December, 2025

Uneven thickness marks , and stress marks, how to resolve these issues by the designing or mould

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 how to resolve the uneven thickness marks and stress marks by designing      When A is more than 0.4 times B, uneven thickness marks ( stress marks ) are likely to appear on the product's surface, as shown in the left image below. We can perform glue reduction treatment according to the standards shown in the diagram below to improve the issue of uneven thickness marks(stress marks).     D>10*C     A>0.4*B Ready to Eliminate Uneven Thickness & Stress Marks? Partner with HUAKAIYU Don’t let molding defects hold back your product’s success. HUAKAIYU Technology combines engineering excellence, advanced technology, and customer-centric service to deliver precision mold solutions that exceed expectations. Whether you’re developing a new product or improving an existing line, our team is ready to help you conquer uneven thickness marks, stress marks, and other manufacturing challenges. Visit our website at https://www.hky-technik.com/ to learn...

Uneven thickness marks, and stress marks, how to resolve these issues by injection molding process.

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 Uneven thickness marks, and stress marks, how to resolve these issues by injection molding process. In plastic injection molding, even the most well-conceived projects can face frustrating quality hurdles—uneven thickness marks and stress marks are among the most common, yet costly, issues. These flaws not only compromise a product’s aesthetic appeal but also undermine its structural integrity, leading to rejections, production delays, and wasted resources. At HUAKAIYU Technology, we specialize in solving such molding challenges, leveraging advanced engineering, state-of-the-art software, and decades of precision manufacturing expertise to deliver flawless results for our clients worldwide. Plastic martial : PC/ABS  cavity number: 2 Please the images bloew, we can solve the Uneven thickness marks(stress marks) by the injection molding process parameters, so if your plastic part has these issues, you can  shipping your mold to us, or give a chance to us to do this ki...

How to quickly evaluate product surface shrinkage using 3D software

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 How to quickly evaluate product surface shrinkage using 3D software UGNX: 1,   Select the check wall thickness command: the part normal thickness is 2.56mm you can move you mouse to the reddest areas to measure the largest thickness, but if you Change the part display mode to wireframe, you can see a ball,  this is the software creating that this area can be built largest ball into this. then  how do we determine whether this areas will show sink marks?   ∅E ≤ 1.18A. If this area is close to the gate, the meaning the flow length ratio is relatively small, this ∅E value can be further increased. 2.56mm*1.18=3.02mm<3.10mm  so we can think this areas will be show a bit sink mark. #sink #mark #injection #molding #defect, #plastic #part #cosmetic #defect, #design #plastic #product #standard, #DFM, #technique Best regards, Maggie ShenZhen HuaKaiYu Technology Co, Ltd.  Mobile / Whatsapp/ Wechat /Teams :0086 15920030230 https://www.hky-technik.co...

Ultra-Thin Polycarbonate(PC) V-0 Molding

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 Ultra-Thin Polycarbonate(PC)PC V-0 Molding Plastic martial : PC V-0 Cavity number:16 injection machine injector speed:  greater than or equal to  600 mm/s Plastic martial : PC V-0 Cavity number: 8 injection machine injector speed:  greater than or equal to   600 mm/s If your project have part like this, or the part thickness is very thin, you can send to the drawing to us to quote, we will give your best  quality product. #ultra -thin #PC V-0 #Plastic #injection #molding #high -speed #injection #molding #machine #Battery #Insulating #Washer Best regards, Maggie ShenZhen HuaKaiYu Technology Co, Ltd.  Mobile / Whatsapp/ Wechat /Teams :0086 15920030230 https://www.hky-technik.com/metal-injection-molding-mould/ E-mail: sales@hky-technik.com   Best regards, Maggie ShenZhen HuaKaiYu Technology Co, Ltd.  Mobile / Whatsapp/ Wechat /Teams :0086 15920030230 https://www.hky-technik.com E-mail: sales@hky-technik.com

Ultra-thick transparent acrylic(PMMA) plastic part injection molding

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Ultra-thick transparent acrylic plastic part injection molding Plastic martial : PMMA Cavity number: 4 Maximum  Thickness :25mm If your project have part like this, you can send the drawing to us to quote, we will give your best  quality product,  We can moulding this type of ultra-thick acrylic lens product, the maximum thickness can be up 50mm. Best regards, Maggie ShenZhen HuaKaiYu Technology Co, Ltd.  Mobile / Whatsapp/ Wechat /Teams :0086 15920030230 https://www.hky-technik.com/injection-molding/ E-mail: sales@hky-technik.com  

pipe bending molding

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  Water pipe fitting mold 90-degree elbow pipe molds Three-way pipe mold #plastic #pipe #bending #molding #trialing #tooling #video #list, #best #designing #scheme Best regards, Maggie ShenZhen HuaKaiYu Technology Co, Ltd.  Mobile / Whatsapp/ Wechat /Teams :0086 15920030230 https://www.hky-technik.com/metal-injection-molding-mould/ E-mail: sales@hky-technik.com

16-cavity mold moulding, 96 lifters and 16 self-rotating inserts,

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 Automatic elastic shoelace buckle accessory, 16-cavity mold At HKY-TECHNIK, we specialize in designing and manufacturing high-precision plastic injection molds for a wide range of industries. With years of experience and a commitment to innovation, we deliver reliable, efficient, and high-quality mold solutions that meet the evolving needs of our global clients. Our team combines technical expertise with a passion for excellence, ensuring every project is completed to the highest standards. Featured Project: High-Performance Injection Mold with 96 Lifters and 16 Rotating Inserts We’re proud to showcase one of our most sophisticated mold projects: a high-performance injection mold featuring 96 lifters and 16 rotating inserts . This mold was engineered for precision, durability, and seamless automation. Key highlights include: 96 strategically designed lifters to ensure smooth ejection and prevent product sticking. 16 rotating inserts Stable production at the customer’s facility ...

MIM Flow Chart

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MIM Flow Chart  If you wish to know more details, please click on this link.                                        https://docs.google.com/presentation/d/1Pd9gB-VRbLw8rvc3cE4Zvy6hgvA9NFHHKBFb-Gta0DY/edit?slide=id.p7#slide=id.p7                            Best regards, Maggie ShenZhen HuaKaiYu Technology Co, Ltd.  Mobile / Whatsapp/ Wechat /Teams :0086 15920030230 https://www.hky-technik.com/metal-injection-molding-mould/ E-mail: sales@hky-technik.com

Powder Injection Molding Process

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 Powder Injection Molding Process Advantages of powder injection molding  High production efficiency, low cost, suited for automation and mass production Producing materials with high density (>99 ), excellent mechanical and physical  properties, and adequate precision (± 0.3-0.5 of nominal dimensions) Green process with high material utilization rate and low energy consumption Applications: electronics, automobile, medical Best regards, Maggie ShenZhen HuaKaiYu Technology Co, Ltd.  Mobile / Whatsapp/ Wechat /Teams :0086 15920030230 https://www.hky-technik.com/metal-injection-molding-mould/ E-mail: sales@hky-technik.com

Exploring the Diverse Properties and Applications of Metal Injection Molding (MIM) Materials-1

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Metal Injection Molding (MIM) is an advanced manufacturing process that merges the design flexibility of plastic injection molding with the material performance of powder metallurgy. It is particularly suitable for producing high-volume, complex, and precision metal components. Based on the MIM material properties data from  ElementPlus , this article provides an overview of several key MIM material categories—highlighting their compositions, characteristics, and potential applications—to assist engineers, purchasers, and product designers in material selection. 1. Stainless Steels Stainless steels are among the most widely used MIM materials, offering a balance of corrosion resistance, strength, and surface finish. MIM-316L : Compliant with MPIF 35, this low-carbon variant (C ≤ 0.03%) provides excellent corrosion resistance (≥ 96 h) and high elongation (≥ 50%). Ideal for medical devices, food processing equipment, and marine applications. Typical composition after Sintering Charac...